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Patio Furniture Refinishing: Revive That Relic

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For multiple reasons, patio furniture refinishing is an entirely different beast from refinishing indoor furniture. Outdoor furniture receives the worst that Mother Nature has to offer: sun, rain, hail, snow, and humidity, especially if you’re in Houston. Refinishing a furniture piece yourself can be a fun and interesting DIY project, but there are times when it’s just not worth it; it could be due to extensive damage of the piece or the amount of time and effort required to perform the job in a non-professional setting. In these cases, it’s better to work with a professional outdoor furniture refinishing company that is capable of restoring your furniture to its former glory.

Companies that offer patio furniture refinishing services should have a detailed restoration process that they are capable of explaining to the customer; this shows that they understand the process from top to bottom, and is a good indicator of experience and expertise in the process. A professional outdoor furniture refinishing company should perform the necessary preparations, including the removal of previous coatings to clear the surface of contaminants as well as to prepare it for the new coating to be applied.

Once the surface preparations are complete, the actual refinishing process can begin. An experienced and patio furniture refinishing company will understand the value of multiple coats, thoroughly coating the entire piece, to ensure that it’s fully protected from the elements. Processes like powder coating involve moving the piece back and forth between coating areas and curing ovens to ensure a uniform flow of the coating material, which ultimately results in a more equal and level finished coat. Quality control is also an important part of the process. An experienced outdoor furniture refinishing company, like Houston Powder Coaters, will ensure that each step of the process is monitored to provide the highest quality product.

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What Is Powder Coating?

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Powder coating has many uses in industrial, commercial, and residential settings, but what exactly is the process of powder coating? When looking to hire someone to perform powder coating in Houston services, it can be helpful to understand what exactly the process entails, which empowers customers to make the right decision on who they work with.

Although there are many variables that factor into the procedure, powder coating is simply an electrostatic process of applying fine particles of pigment and resin to a metal surface, most commonly through the use of specialized spray gun. Once the pieces are coated, they are placed into oversized ovens to “cure” with high temperatures, which allows the coating to “flow” and produce an even, smooth, and resilient coating. This coating is designed to resist damage from weather, physical impact, and other environmental factors that could damage important metal surfaces. Qualified and experienced shops that perform powder coating in Houston services will understand the process from start to finish, and are willing and able to explain to customers how powder coating can protect against damage unique to the Houston area.

Customers may be wondering why they should take advantage of powder coating in Houston services rather than a traditional wet coating. Since powder coating doesn’t require the use of a solvent, there is no drying time needed and achieving the right coating thickness is much easier with powder coating; additionally, the solvents used in wet coating can be harmful to the environment, which is not a concern in powder coating. Plus, since the coating actually integrates into the metal surface after abrasive blasting, a powder coated surface resists physical impacts and abrasions better than a wet coating.

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Professional Powder Coat Repair

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When it comes to powder coat repair, the simple answer is that it isn’t that simple.

Powder coating inherently involves an oven that allows for polymers and resins to melt, cross-link, and harden to become an integrated shell for a metal component. Therefore, unless the damaged pieces can be put through this fusion-bonded process again, any other “repair” will have limited protective qualities. Houston Powder Coaters has an experienced team capable of performing multiple services related to powder coating in Houston, including powder coat repair. Although there are a few exceptions to this rule (like ones that involve thermoplastic polymers), most powder coat repair falls within the following techniques.

  • Wet Paint Touch-Up – Like it sounds, wet paint can be applied by spray, brush, or roll-on methods to touch-up damaged areas. HOWEVER, it is important to note that proper surface preparation and masking are mandatory for any true level of success in the powder coat repair All damaged areas need to be sanded down and smoothed over to ensure a clean surface from which to paint.  After masking pieces to prevent any overspray or drips, a double coating of a liquid epoxy (with drying and sanding in between) will assist with sealing the damaged areas.
  • Blast / Hand-Etch and Reapply – If the damage of the powder coat is limited or over a small area, the pieces can be rerun. This involves bringing the piece back to the facility where it can be ground smooth, re-blasted, and re-shot. As the anchor pattern of the previous coating is strong, the additional blast creates a new anchor pattern for the new powder to adhere to. Again, these pieces will be placed in an oven to cure. Due to the extraordinary properties of the powder polymers, enhanced “bake windows” allow for previously cured powders to be reheated without incurring damage.
  • Burn-Off and Start Over – If the damage to the coating is significant, it is recommended to start from scratch. Pieces will need to be “thermal-stripped,” which means that the coating must be burnt off.  Whereas wet coatings can be removed simply with abrasive blasting techniques, powder coating must be heated up to break its physical and chemical bonds.  Afterwards, the pieces are blasted and coated as if they were untreated.

If you have any additional questions regarding powder coating in Houston or powder coat repair in general, please give Houston Powder Coaters a call.  We are happy to educate and assist.

Powder Coat Colors – A Rainbow Of Possibilities

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When it comes to choosing the right color for a coating job, it should be no surprise that there are thousands of choices. As with traditional wet paint applications, virtually any powder coat colors can be formulated to match any current sample or order. There really is a rainbow of color possibilities.

However, before we get too far down this road, it is important to note that when powder coating in Houston, it is imperative to understand what the final application is for. Is the piece going to be exposed to extreme heat, high humidity, or other environmental hazards? Will the assembly incur high stress levels or corrosive agents? Is the metal going to be expected to take excess impacts or bends? These questions help determine the type of base polymer that should be used in color formulation.

From here, colors, textures, glosses, and effects can be decided. You read it right; there is a large selection of options besides just powder coat colors. Antiques, textures, jollipops, wrinkles, crinkles, clear coats are all options to create the final appearance that you are looking for.  Add these to the thousands of RAL powder coat colors and you have a humongous spectrum of color.

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Choosing The Right Powder Coating Company In Houston

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Whether your application is industrial, commercial, architectural, or just a personal piece, you have many business options to choose from when looking for powder coating in Houston. Since its introduction in the 1960s, the process of powder coating has become very popular and common, and there are many businesses that provide these services. However, as with any purchase, there are some quick guidelines you should keep in mind to be sure that you’re working with a quality provider of powder coating in Houston.

First, and possibly most importantly, you should look for a business that adheres to strict QA and QC standards. Powder coating is not a simple process, and an amateur provider will only serve up amateur results. A high-quality powder coating business will have thorough quality assurance and quality control standards, and should outline them for the customer. Any coating job that doesn’t adhere to strict quality standards will invite irregularities in the finished product due to a wide variety of factors, including lack of proper surface preparation and inappropriate coating thickness. Proper QA and QC standards eliminate these irregularities and provide for a smoother finished product.

Second, try to work with a business that offers a wide variety of powder coat colors. Your coating job will likely require a specific color, and matching that requirement is clearly a high priority. A powder coating business that offers a wide variety of stock colors as well as the option of producing special order colors is more capable of matching the exact color specification you need. Additionally, such a business offering powder coating in Houston is more likely to be experienced, skilled, and knowledgeable in providing high-quality service.

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Powder Coating For Extreme Weather In Houston

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Houston is subject to all manner of weather conditions. Heavy rains and floods, ice storms, extreme heat, and more can all wreak havoc on things that are exposed to the outdoors consistently. Powder coating Houston’s large-scale outdoor installations such as traffic lights, parking meters, park benches and more is a significant expense, but it can lead to significant cost-savings over time. Different climates will require different powder coating finishes and choosing a powder coating finish in Houston that has been tested in other regions may not provide the long-lasting, durable finish the client desires. A tried-and-true powder coating job from an experienced powder coating shop in Houston will lend you the best results, as they are experienced in choosing the appropriate finishes for their customer base. 

When it comes to discussing budget and financials with a customer, it is important to explain that even if up-front costs are higher, that doesn’t mean the finished product will be more expensive over the life of the object. A cheaper, less appropriate powder coating job in Houston can and will cost more money over the life of the product, despite a lower up-front cost. Repairing infrastructure can disrupt the daily flow of life in an area, so investing in long-lasting, durable products for your city prevents needless interruptions to traffic flow, park attendance, and more. Public infrastructure is subjected to heavy use, damaging environmental factors, etc. and preventing premature damage by spending more up-front protects residents and their families.

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