Industrial-Grade Powder Coating: The Ultimate Solution for Texas Businesses

In the competitive industrial landscape of Texas, businesses need reliable, durable solutions to protect and enhance their equipment and infrastructure. From manufacturing plants in Houston to oil rigs in West Texas, the demand for high-quality, long-lasting finishes is constant. This is where industrial-grade powder coating comes into play. At Houston Powder Coaters, we specialize in delivering top-tier powder coating services tailored to the needs of Texas businesses, ensuring that your equipment not only looks great but also stands up to the harshest conditions.

What is Industrial Powder Coating?

Industrial powder coating is a finishing process where dry powder is applied electrostatically to metal surfaces and then cured under heat. The result is a hard, protective layer that is far more durable than traditional liquid paint. This process is ideal for industrial applications, where machinery, equipment, and infrastructure are subject to extreme wear and tear. 

How Does Powder Coating Benefit Industrial Operations?

For industries ranging from manufacturing to energy, powder coating offers a host of benefits:

When it comes to choosing the right color for a coating job, it should be no surprise that there are thousands of choices. As with traditional wet paint applications, virtually any powder coat colors can be formulated to match any current sample or order. There really is a rainbow of color possibilities.

However, before we get too far down this road, it is important to note that when powder coating in Houston, it is imperative to understand what the final application is for. Is the piece going to be exposed to extreme heat, high humidity, or other environmental hazards? Will the assembly incur high stress levels or corrosive agents? Is the metal going to be expected to take excess impacts or bends? These questions help determine the type of base polymer that should be used in color formulation.

From here, colors, textures, glosses, and effects can be decided. You read it right; there is a large selection of options besides just powder coat colors. Antiques, textures, jollipops, wrinkles, crinkles, clear coats are all options to create the final appearance that you are looking for.  Add these to the thousands of RAL powder coat colors and you have a humongous spectrum of color.

The term “RAL” appears very frequently in the powder coating industry and is instantly familiar to those who work in the field, but its meaning and origins, beyond the fact that it’s related to powder coat colors, might be more obscure to those who aren’t actively involved in the powder coating industry.

RAL is color matching system used in powder coating to ensure that colors are standardized across different applications, much like the Pantone color system in printing. There’s a good reason it’s simply called RAL, though: it actually refers to the Reichs-Ausschuß für Lieferbedingungen und Gütesicherung, a German industrial commission that invented the standard in 1927, starting with a collection of 40 colors. The standardized colors used in applications of powder coating in Houston got their start almost a century ago, in a different country, which is a testament to the utility of the standard and its enduring presence in industrial applications.

Though there have been several iterations and expansions of the RAL standard, the concept has remained the same. Having a standardized color system, produced with the same tints, hues, and saturations each time, makes it significantly easier to produce powder coat colors that remain consistent regardless of how many times they must be mixed.

Powder coating in Houston isn’t just important for the protection of pipelines in the oil and gas industry—it has applications in many other industries. In the economic powerhouse of Houston, powder coating is also used in residential and commercial construction. From the fencing and awnings that protect our homes to the railings, banisters, gates, and light poles that provide accessibility to commercial spaces, powder coating protects a variety of surfaces in Houston’s hot and humid climate.

The advanced electrostatic application process used in powder coating provides an especially resilient and durable surface, but it’s also aesthetically pleasing. Powder coat colors are readily available in a wide variety of on-hand stock, and if stock colors don’t provide an exact match, coat colors can also be specially formulated to match a specific need.

The powder coating in Houston process adheres to strict preparation and quality standards no matter the surface or application. Architectural finishes, like those that would commonly be used in residential or commercial spaces, must follow the American Architectural Manufacturers Association (AAMA) standards. The AAMA provides offers three specifications for the performance that a coating is expected to achieve:

Industrial powder coating in Texas may not be a flashy subject, but the technology and specialized services associated with it are paramount to providing high level protection to industrial parts and projects.  Businesses looking to safeguard their physical assets invest in powder coating as a form of elongating parts’ operational lifecycles.  Furthermore, it is important to recognize that all coating applicators are not the same.  An experienced and capable powder coating shop should be large enough to handle all elements of the process in-house.  This will not only maximize efficiencies but also result in faster turnarounds.

Texas is home to many different industries, with agriculture, manufacturing, and oil and gas being among the largest and most important to the local economies. In heavy industries, such as oil and gas, the protection of metal surfaces is a critical aspect that requires close attention. Drilling fluid, hydrocarbons, CO₂, CH₄, and other contaminants are harsh on metal surfaces such as the extensive piping that services the upstream and downstream segments. This where industrial powder coating in Texas reveals its importance.

Powder coating as a process is different from other types of protective and anti-corrosive coatings, such as simple paint. Industrial powder coating in Texas involves the use of an electrostatic gun that applies a dry powder to the surface needing protection. The coating is cured under heat to produce a tough finish that exceeds in protecting the metal substrate.  For internal protection, the recent development of the triple-application fusion bonded epoxy (FBE) system provides especially resilient and durable protection for the many miles of piping that transport petroleum products.

Bare metal components on the exterior of a home are going to rust – there are no two ways about it. Exposure to oxygen, humidity, and rain will begin the corrosion process, which will only get worse as time wears on. Sunlight (and its harsh UV rays) also breaks down traditional coatings and allows fluctuating seasonal temperatures to weaken joints and attack critical areas. These environmental elements seem to be constantly conspiring to ruin metal structures on the exterior of a home. Thus, protective coatings are a must for your outdoor gates, fence panels, and banisters. Protective (functional) coatings will also reduce maintenance costs over time and increase the value of your home.

The most basic type of coating—the simple paint job—provides some protection but leaves a lot to be desired. Average consumer-grade paint, when applied by a non-professional, is susceptible to uneven finishes, chipping, and cracking that can quickly jumpstart the corrosion process. Furthermore, a couple coats of paint will not build up enough “mils” to protect these pieces over time. Even a commercial grade paint will lose its gloss level over a year or two due to its lack of clearcoat resins.

Powder coating gates, fence panels, and banisters has increased in popularity over the years due to its higher level of protection and elegant look. Compared to traditional wet paint applications, the benefits of powder coating gates, fence panels, and banisters are exponentially greater.

Negligible VOCs

When it comes to environmentally friendly coatings, powder coating is at the top of the list.  The largest difference between powder and industrial wet paint is the presence of volatile organic compounds (or VOCs for short).  VOCs, like one found in wet paint applications, are harmful to the environment as they dry and as they age.  Furthermore, they can create health problems for people who are exposed to them on a repetitive basis. Eco-friendly coatings such as powder and FBE coatings do not require an extensive exhaust system to the outdoors like their wet paint counterparts and are generally considered non-toxic and breathable. The application of powder coatings produces negligible VOCs and does not contribute to air pollution.

Less Hazardous Waste