Resources Commonly Asked Questions

Simply put, powder coating refers to an electrostatic process of applying fine particles of pigment and resin to a metal surface. The powder coated pieces are then placed in oversized ovens to “cure”, resulting in a smooth and resilient coating. The process is quite a bit more involved, but you get the picture.

Unlike wet coating applications, powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form. As such, there are no drying times needed and millage-buildup (thickness) is easier and exponentially quicker to achieve. And it gets even better. Due to the absence of these solvents, powder coating is environmentally friendlier than wet coatings systems. The other main difference is the use of large ovens. Since powder coating is applied electrostatically, it needs a heating element for the powder to “flow” and form an anchored shell around the metal substrate. With Houston Powder Coaters’ largest oven stretching 65 linear feet, truck-load size pieces can easily be accommodated.

100% Better! Although we may be a little subjective here, the powder coating process results in a more durable, more chip-resistant, and gosh darn-it, a better-looking finish than its wet coating counterpart. The durability of powder coating is mainly attributed to the creation of a solid “anchor pattern” and the integration of its fusion-bonded properties. After abrasive blasting, the powder will integrate into the metal during the curing process, thereby interlocking the coating and the substrate. The resulting bond handles, bumps, abrasions, and impacts significantly better than wet coating applications. Because Houston Powder Coaters’ typical powder coating system consists of a strong epoxy primer and high quality polyester topcoat, the finish is also more resilient to UV degradation, corrosion, and chemical erosion than wet paint. This weatherability allows powder coating to withstand extreme conditions much better than paint, thereby extending the substrate’s protected life. Finally, since the powder is sprayed and cured in an oven, the resulting product has an even-finish across its horizontal and vertical surfaces with no signs of drips, runs, sags, or any other application traces. This protective finish is available in a wide variety of glosses, textures, and colors.

Any electrically conductive metal or material that can withstand 400° Fahrenheit without losing its integrity. This includes wrought iron, aluminum, and steel. Be aware that warping is a concern on very thin pieces. Contact Houston Powder Coaters with any of your questions or concerns. As “anything metal” is nice way of describing what can be powder coated, it is also important to point out that seals, bushings, or accessory pieces made of plastic or rubber need to be removed prior to the powder coating process.

Since the surface of the metal must be clean and free of contaminants, Houston Powder Coaters will typically media blast / abrasive blast items to remove oils, dirt, and other coatings. Due to environmental and health concerns, HPC does not “sand blast”, but instead uses a variety of steel grit or crushed glass, depending upon the specification. For certain circumstances, Houston Powder Coaters will prebake items to remove oils residing within seams and welds. Not only does this abrasive blasting technique remove grease, rust, and dirt contaminate, it also creates a solid “anchor-pattern” from which the powder adheres to when curing. This is part of the reason why powder coating has such a resilient and tough shell.

The removal of all surface contaminants (rust, paint, grease) is one of the most crucial elements to providing a coating that will protect the substrate and prevent corrosion. If the surface area is not free of all contaminants and does not have a proper anchor profile for coatings to adhere to, then the surface is at the mercy of “what lies below”. Once the bottom coating begins to fail, everything on top will deteriorate as well.

Houston Powder Coaters will remove previous coatings by various blasting, baking, and stripping techniques. In certain circumstances, the original coating does not need to be fully removed as the anchor pattern is strong and intact. HPC will be happy to elaborate on the processes and procedures of your specific items.

To keep powder away from threaded components or low-tolerance areas, high-temperature masking tape and silicon plugs are used. Any project requirements or masking concerns should be addressed prior to the onset of any job.

With over 130 stock colors to choose from, Houston Powder Coaters keeps a large inventory designed for quick operational turnaround and reduced price points (which are passed down to our customers). In addition to a large spectrum of colors, HPC also offers a wide variety of textures and glosses. If you cannot find the color you are looking for, HPC will happily reach out to find the RAL or custom color. Lead times and cost will vary accordingly.

Houston Powder Coaters offers high temperature silicone powder coating to protect surfaces with prolonged exposure to temps up to 1200°. This coating is resistant to delamination and cracking when exposed to these high temperatures. Applications for this type coating include outdoor BBQ grills and furnaces, agricultural and construction equipment (ACE), and certain auto parts.

Powder coating can cover up minor scratches and small imperfections. However, as with most coatings, the end-result is only as good as the surface it is applied to. Weld splatter, grind marks, tack welds, and poor craftsmanship will still show through.

Houston Powder Coaters’ largest oven is 65 feet long (65’ x 12’ x 10’ – L x W x H). The other two are 26 feet and 36 feet long (26′ x 12′ x 12′ and 36′ x 12′ x 12′ respectively). Also, maneuvering fence gates up to 15 feet tall is quite standard in HPC’s operation. To accommodate a wide variety of products that have different shapes and sizes, Houston Powder Coaters has engineered a series of custom-made oven racks that increase utilization within the confined area. These as well as other pass-through process improvements increase efficiencies in HPC’s batch operations.

Of course, Houston Powder Coaters handles big and small pieces as well as large and small quantities. Be assured, each order is given the same care and attention regardless of the size or quantity.

Typically, Houston Powder Coaters can turn industrial items in 4-5 days depending upon arrival time, stock versus special order colors, and masking requirements. Faster turnarounds are available for an additional fee and prior approval. HPC will be clear and upfront on turnaround times at the beginning of each job.

Yes, for an additional fee, Houston Powder Coaters will provide COCs assuring millage requirements, blasting requirements, and/or other noted specifications. These will be drawn up and agreed to before the start of any project.

The RAL color systems is a system of standardization developed in 1927 by a German Reichs-AusschußfürLieferbedingungen und Gütesicherung. Yes, “RAL” is much easier to say. To this date, there are over 2,300 RAL colors including 213 RAL “Classic” colors.

Please feel free to call Houston Powder Coaters directly at 281-676-3888. We are powder coating experts and love to share our knowledge and experience.

Powder coating is a high-performance finishing technique that uses a dry powder made of pigment and resin, applied electrostatically to a metal surface. Once applied, the piece is placed in an oven, where the powder melts and fuses into a smooth, durable, and even coating. This method ensures a strong bond to the metal and provides long-lasting protection against wear, corrosion, and environmental exposure.

Powder coating offers superior durability compared to traditional paint. It resists chipping, scratching, and fading—even under intense sun or humidity. Unlike liquid paint, powder coating doesn’t require harmful solvents, making it an eco-friendly choice. It also provides a uniform finish with no drips, bubbles, or inconsistencies.

Absolutely. Powder coating is one of the best protective finishes for outdoor metal furniture. It resists rust, corrosion, UV rays, and harsh weather conditions far better than conventional paint. That’s why it’s commonly used on patio furniture, gates, fences, and other items exposed to Houston’s heat and humidity.

Yes! Houston Powder Coaters offers one of the largest selections of powder coat colors and finishes in Texas. Whether you’re going for a classic matte black, a high-gloss red, or a unique hammered bronze, we can match your aesthetic. We even offer textures and specialty finishes like wrinkle, metallic, or two-tone looks.

When properly applied and maintained, powder coating can last 15 to 20 years—or longer. It provides excellent resistance to UV damage, rust, and general wear, making it ideal for long-term use outdoors. Furniture that’s kept clean and protected from extreme impact will retain its look and finish for decades.

Yes, that’s our specialty. Houston Powder Coaters revitalizes old, worn, or faded patio furniture to make it look brand new again. Whether you’ve got vintage wrought iron, aging cast aluminum, or modern steel pieces, we restore their original beauty with our complete refinishing process.

We restore nearly all metal types—cast aluminum, wrought iron, tubular steel, and more. We can refinish everything from chairs and chaise lounges to dining sets, gliders, and even antique heirloom pieces. We also replace old or broken slings, straps, feet, and hardware as needed.

Absolutely. Restoring your existing furniture can cost 40–70% less than buying a new, high-quality set. Many high-end patio furniture brands are built to last, and powder coating gives them a fresh, durable finish—saving you money and maintaining the furniture you love.

Yes! We make the entire process hassle-free with free pick-up and delivery across the Greater Houston Area. Just let us know where your furniture is, and we’ll handle the rest—from transport and disassembly to refinishing and return delivery.

Our typical turnaround time is 2–3 weeks. This allows for careful disassembly, surface preparation, powder coating, repairs, reassembly, and inspection. For larger or more complex orders, we’ll provide an estimated timeline when we quote your project.

Our process begins with a full disassembly of each piece. We then sandblast off all old coatings, rust, or corrosion down to bare metal. From there, we make necessary repairs, powder coat each part to your chosen color and texture, cure it under heat, and reassemble the furniture using new, durable hardware. The result is furniture that looks and performs like new.

Yes! We replace old, brittle, or missing plastic and nylon components with high-quality, color-matched replacements. Whether it’s vinyl straps, fabric slings, or rubber feet, we ensure your furniture is fully functional and aesthetically consistent.

Yes. Many metal furniture items are still structurally sound and can be saved with some TLC. We inspect each piece for damage and weld or reinforce joints where needed before powder coating. If something can’t be salvaged, we’ll let you know before moving forward.

Yes, and it’s included in your service. Our team carefully takes apart each item, which ensures even coating and allows for necessary repairs. Once refinished, we reassemble your furniture using new hardware so it’s ready to enjoy immediately.

Absolutely. We use sandblasting to strip off every trace of paint, rust, or debris. This ensures a clean surface for maximum powder adhesion and a long-lasting, smooth finish that won’t chip or peel prematurely.

Yes! Powder coating is a green alternative to traditional painting. It contains no VOCs (volatile organic compounds), no harmful solvents, and produces very little waste. It’s a safer option for your family, pets, and the planet.

No. Unlike traditional paints that may emit harmful fumes during application and drying, powder coating is solvent-free and emits no airborne toxins. Once cured, the coating is inert, safe, and long-lasting.

Yes. Powder overspray can often be reclaimed and reused in the application process. This reduces material waste and makes the process even more eco-friendly—something Houston Powder Coaters takes pride in.

Definitely. By restoring existing furniture, we help keep metal items out of landfills. Choosing to refinish rather than replace helps reduce waste and supports a more sustainable lifestyle.

Yes. Once cured, powder coating is completely non-toxic and safe for all environments, including homes with children and pets. It won’t chip off like paint or release chemicals over time.

The cost depends on the size, material, and number of pieces you’re refinishing. However, most customers save between 40%–70% compared to buying new, high-end patio furniture. We provide transparent pricing and custom quotes so you’ll know exactly what to expect.

Yes! You can request a free, no-obligation quote by sending us pictures through our website or giving us a call at (281) 676-3888. We’ll review the details and provide a tailored estimate for your specific furniture.

We do. HOAs, property managers, schools, and customers with larger orders often qualify for volume discounts. If you have a bulk order or commercial project, let us know—we’re happy to work with your budget.

Yes. We proudly support our community by offering special discounts to police, fire, military personnel, and first responders. It’s our way of saying thank you for your service.

Without a doubt. Powder coating extends the life of your furniture, enhances your outdoor space, and adds curb appeal to your property. It’s a smart and sustainable way to protect what you already own and love.

Yes. We offer one of the widest selections of powder coat colors in Texas. Whether you want something bold, classic, or custom-matched to your home, we’ll help you find the perfect shade and finish.

Absolutely. From sleek modern glosses to hammered antique textures, our finishes suit all design tastes. Whether you want a timeless black satin or a bright custom hue, we have the finish to match.

In most cases, yes. While exact color matches may vary slightly due to powder availability and existing wear, we can usually find a close match or complementary tone that blends beautifully with your current setup.

Yes, for commercial or specialty projects. We can work with stencils or precision cutouts to add branding or custom elements to your project. Let us know your vision—we love bringing unique ideas to life.

Our finishes include matte, gloss, satin, textured, hammered, metallic, wrinkle, and more. Each finish can dramatically affect the final appearance, so we’re happy to show samples to help you choose the right one.

Maintenance is easy. Just wipe the surface with a soft cloth, warm water, and mild dish soap. Avoid abrasive pads or harsh chemicals—they aren’t necessary and could dull the finish over time.

Yes. Powder coating acts as a protective shield that prevents oxygen and moisture from reaching the metal. This dramatically reduces the chance of rust, even in humid or rainy climates like Houston.

Yes! Powder coating is built to withstand extreme environments, making it perfect for Houston. It resists fading, cracking, and peeling in heat and humidity, unlike traditional paint.

Our finishes are UV-resistant and designed to maintain their color for years. While some fading may occur over decades, it’s minimal—especially when furniture is cleaned and cared for regularly.

While powder coating is highly durable, occasional touch-ups may be needed. Minor damage can be addressed with color-matched enamel or by re-coating specific parts. Contact us for options if your item needs a refresh.

We’re one of the most trusted and experienced powder coating shops in Texas. Our reputation is built on quality craftsmanship, attention to detail, and friendly, professional service. With full-service refinishing, on-site capabilities, and a dedicated team, we make the process easy and enjoyable.

We’ve been proudly serving the Greater Houston community for over 10 years. In that time, we’ve become a go-to solution for homeowners, businesses, HOAs, and artists looking for durable, beautiful finishes.

Yes. We work closely with community developers, property managers, and HOAs to restore benches, fencing, pool furniture, and common area features. We offer large-scale services with minimal disruption.

We serve all of Greater Houston—including Katy, Cypress, Sugar Land, The Woodlands, Conroe, Pearland, and more. If you're within a 60-mile radius, we likely serve your area.

Yes. We’re fully licensed and insured for residential, commercial, and industrial projects. You can trust us to handle your property and furniture with care and professionalism.

Yes! We also restore and powder coat fences, railings, gates, gym equipment, signage, artwork, park benches, playground structures, and more. If it’s metal, we can likely refinish it.

Yes. We serve businesses, municipalities, contractors, and manufacturers who need high-quality finishes for bulk orders or industrial applications. We can handle large volumes with quick turnaround.

Yes. For large or permanently installed structures like bridges, fences, stair rails, or Ferris wheels (yes, we’ve done that!), we bring our mobile equipment to your site for professional refinishing.

Absolutely. We love collaborating with artists, architects, and designers to bring creative visions to life. From one-of-a-kind sculptures to public art pieces, we bring precision and passion to every project.

Yes. Cast iron, antique patio furniture, and heirloom metal pieces are often perfect candidates for powder coating. We treat these items with extra care to preserve their charm while giving them a renewed life.

It’s easy. Just call us at (281) 676-3888 or submit photos and a brief description through our website at houstonpowdercoaters.com. We’ll provide a quote and walk you through the next steps.

Just make sure your furniture is accessible in your yard, garage, or patio. We’ll take care of everything else—no need to disassemble or move it yourself.

Yes. Our team will keep you informed every step of the way—from scheduling pick-up to updates on progress and delivery timelines. You’ll never be left in the dark.

Of course. We’re proud of our work! Visit our website gallery or follow us on Facebook and Instagram to view recent transformations and customer projects.

Call (281) 676-3888 or visit houstonpowdercoaters.com to request a free quote. You can upload photos directly from your phone or computer, and our team will get back to you quickly.