EVERYTHING THERE IS TO KNOW ABOUT POWDER COATING FINISHES IN HOUSTON

What Is Powder Coating?

Simply put, powder coating in Houston is a method of dry coating an industrial product or element to provide protection against rust and corrosion. The powder coating process is superior to the traditional painting process in that it is more environmentally friendly, more durable, and provides a more professional finish. Powder coating can be used on metal, concrete, plastic, and steel and is highly versatile in both application and quality. Unlike traditional paint, powder coatings contain negligible volatile organic compounds (VOCs) typically found in the solvents (the liquid the pigments are suspended in).

What Types Of Powder Coating Are There?

Thermoset and thermoplastic are two types of powder coating. Thermoplastic powder finishes in Houston become soft and melt with the addition of heat. There is no chemical bonding between the metal, plastic, or concrete and the powder. Because of this quality, the powder coating can be recycled and reused. Thermoset powder coatings (such as fusion bonded epoxy) form chemical bonds after it cures, creating a super durable, heat-resistant coating. 

How Durable Is Powder Coating?

Very durable. There is a reason powder coating in Houston is quickly becoming the go-to method for architecture, infrastructure, the oil and gas industry, and even outdoor furniture. Powder coating can protect against corrosion, scratches, extreme temperatures, and more. 

Powder coating has many uses in industrial, commercial, and residential settings, but what exactly is the process of powder coating? When looking to hire someone to perform powder coating in Houston services, it can be helpful to understand what exactly the process entails, which empowers customers to make the right decision on who they work with.

Although there are many variables that factor into the procedure, powder coating is simply an electrostatic process of applying fine particles of pigment and resin to a metal surface, most commonly through the use of specialized spray gun. Once the pieces are coated, they are placed into oversized ovens to “cure” with high temperatures, which allows the coating to “flow” and produce an even, smooth, and resilient coating. This coating is designed to resist damage from weather, physical impact, and other environmental factors that could damage important metal surfaces. Qualified and experienced shops that perform powder coating in Houston services will understand the process from start to finish, and are willing and able to explain to customers how powder coating can protect against damage unique to the Houston area.

Customers may be wondering why they should take advantage of powder coating in Houston services rather than a traditional wet coating. Since powder coating doesn’t require the use of a solvent, there is no drying time needed and achieving the right coating thickness is much easier with powder coating; additionally, the solvents used in wet coating can be harmful to the environment, which is not a concern in powder coating. Plus, since the coating actually integrates into the metal surface after abrasive blasting, a powder coated surface resists physical impacts and abrasions better than a wet coating.

NON-SKID POWDER COATING FINISHES FOR COMMERCIAL BUILDINGS IN HOUSTON

Commercial buildings in large metropolitan areas such as Houston, TX see an inordinate amount of traffic when compared to smaller cities.  With highly populous areas, buildings are typically built up instead of out. While elevators are the main method of going up and down, staircases are necessary for emergencies such as fires or electrical outages. With heavy traffic possible on staircases, it is imperative that non-skid powder coatings in Houston, TX are used to minimize slips and falls of tenants and visitors. Non-skid powder coatings ensure that the treads of the staircase do not become hazardously slippery during a rainstorm or a spill. These special powder coatings can also be applied to stair railings in commercial stairwells to add to the overall safety of the stairwell. 

Non-skid powder coatings in Houston, TX provide all the benefits of traditional powder coating, such as corrosion resistance and durability, while being environmentally friendly. For commercial buildings where handicap accessible ramps are necessary, non-skid powder coatings come in handy for both the disabled and their caretakers. Buildings that require loading ramps benefit from anti-slip ramps for workers and protects packages coming into the building from breaking should an employee fall. Traditional powder coating is beneficial across many industries on its own. With anti-slip properties, your powder coated elements provide protection for your structure and those who may use the structure as a space for their business or home.

The RAL color matching system, originally developed in Germany in the 1920s, represents a group of standards that allow for consistent reproduction of colors for a variety of applications, including powder coating in Houston. The name “RAL” comes from the German government organization that developed it—the Reichs-Ausschuß für Lieferbedingungen und Gütesicherung—but thankfully we have the acronym RAL, which is a lot easier on the tongue. It’s not necessary to be intimately familiar with the history and technical aspects of RAL colors, but a little knowledge about the system can go a long way in helping you determine the kind of powder coat colors and other coating options that are right for the job you need, whether it’s as simple as outdoor furniture refinishing or as complex as large-scale industrial coating.

RAL is a continuously evolving standard, with over 2,300 colors represented, as well as 213 “classic” colors. This wide range of available colors allows for accurate color matching across the spectrum. Color standards are important in accurate reproduction of colors; prior to the introduction of this standard, color matching was achieved by exchanging samples of colors between customers and manufacturers. If you’ve ever brought a paint sample to a hardware store, you know that this method can be unreliable in achieving the exact same tint due to the difficulty of mixing by eye and general inconsistencies in mixing. Color standards are much more accurate, allowing for exact formulation and reproduction of powder coat colors in any application from patio furniture refinishing to road signage (a common use case for RAL—the traffic signs you see on your way home from work are painted by RAL standard).

Although RAL-standard coating can be purchased by any company offering powder coating in Houston services, larger companies will likely be able to offer better deals and better access to specialty formulations due to closer relationships with manufacturers and larger-volume orders. Whether you need a simple outdoor furniture refinishing job or large-scale coating services for construction or industry, consider working with an experienced and capable powder coating company that has the skills, knowledge, and access of RAL powder coat colors to get your job done right.

Used across a variety of industrial and commercial applications, steel is one of the most common construction materials used in the world today. As one might expect, its integrity is of the utmost importance when the metal is part of an erected assembly that cannot be “undone.”  Whether the steel is for bridges, light towers, or even the fire suppression systems integrated in every building, corrosion protection is paramount to ensure the longevity, dependability, and integrity of the metal substrate. Although there are multiple types of corrosion protection in the industry, one that sets itself apart is a duplex system of Powder Coating over Hot-Dipped Galvanized Steel. This double system of coatings ensures an impact-resistant, chemical-resistant, and corrosion-resistant formula that looks good as well.

Developed as a method for preventing corrosive agents from reaching the base metal, galvanizing is the process of dipping steel in a bath of molten zinc. Originated in 1742, galvanization has evolved over hundreds of years resulting in better application, adherence, and longevity standards.

Powder Coating over Hot-Dipped Galvanized Steel is the second phase of this resilient duplex system. Unlike its traditional wet-paint counterpart, powder coating takes advantage of its electrochemical bonds to sink deeper into the anchor profiles thereby creating a hardened shell. Hot-dip galvanizing provides the basic cathodic and barrier protection underneath while the powder coating handles the chemical, impact, and corrosive resistance on top.

Powder coating has been around for several decades—specifically since the 1940s. For most of its history, the technology and materials used in the process are widely utilized in industrial applications that require specialized protective coatings. However, multiple fusion-bonded systems are now available to the average consumer who find simple kits for surprisingly cheap prices.  Since powder coatings are more effective at protecting surfaces than simple paint, using it for the purposes of outdoor furniture refinishing (or other hobbyist projects) can be very attractive to the DIY-minded.  However, there are several reasons why professional powder coating services are worth a little extra investment.

Whether you’re looking to powder coat something yourself or send it to a small shop that promises big results, be aware that there are many factors that can and will affect the final quality of the finish. Commercial/industrial powder coaters operate under strict regulations, work with high-end and expensive commercial equipment, and bring decades of experience with them.  A DIY home powder coating kit might claim to offer safe application, but it’s naive to overlook the many protections that professional powder coaters put into place.  Proper ventilation, respiration, and handling/disposal of the powder & media all require careful consideration.

Also, professional coaters follow surface preparation and quality control standards that far exceed the capabilities of amateurs.  The removal of rust, grease, and other contaminants ensure a clean surface for which the powder will adhere to.  Furthermore, deep anchor patterns created by these processes allow for the powder to sink further into the metal to better protect against dings, chips, and abrasions.  As you can guess, these services cannot be offered by anyone other than a professional powder coating facility.

Fusion bonded epoxy coatings have been in use since the 1960s. Continuous improvements on the technology have made fusion bonded epoxy (FBE) a popular choice in coating technology across a wide variety of applications. Most commonly, FBE coatings are used to protect pipelines that carry petroleum and natural gas. Fusion bonded epoxy coatings, like all pipeline coatings, have a common purpose: protecting the pipeline material from corrosion, which is accelerated in these types of warm, wet, and abrasive environments.

The process behind the actual application of a fusion bonded epoxy coating may not be universally understood, but it does provide an interesting insight into the coating technology that benefits us every day – protecting the pipelines that deliver our energy resources and clean water.

The application process of a fusion bonded epoxy coating is multi-faceted. Before any coating is applied, the pipeline surface must be “prepared” by abrasive blasting techniques to remove all rust, grease, and other surface contaminants.  Not only will this create a clean surface for which the powder is applied, but also it will also create varying anchor patterns which will interlock the cured powder to the metal.